One may think that industrial shelves and pallets are the same, but they differ in terms of a warehouse. Shelves are pretty basic and used to store and pick up items. On the other hand, pallets have specific designs and are handled or moved with machines or tools such as forklifts. Racks are much taller and heavier than normal shelves. There is a variety of racks used for different purposes:
Coil Racks: These are portable containers used to ship metal coils.
Suspended Steel Roll Racks: These are ideal for rolling sensitive or slightly fragile material such as paper, fabric, thin metal sheets, and foam.
Cradle Roll Racks: These are sturdy and durable racks made of either stainless steel or aluminum. They are used to transport multiple rolls at a time.
Folding Shipping Racks: They are used to hold shipping material, but the best part is these racks can be folded and stacked when not in use.
Types of Industrial Pallets
They are best kept indoors, especially considering weather conditions such as rain, snow, or extreme heat.
Even when arranged indoors, it is crucial that they are kept in non-hazardous places free from flammable materials, too many electrical wires, furnaces, and chemicals.
Keep fire extinguishers handy in the storage area.
Make sure the heavy racks are not kept on top of each other beyond a limit.
If you are aware of the timeframe, it is good idea to rent them to someone who needs it.
Avoid excess heights for storage and follow the recommended storage guidelines.
Make sure they have an insurance cover even when unused.
Arrange them as per their sizes and make sure the repairs and maintenance is done on time.
Keep some breathing space; let it not be cluttered and clumsy as this does not look neat and also poses risk of falls.
Avoid storing where water, chemicals, or other fluids come in contact as there is a risk of rust or corrosion.
Check if they can be wheeled or automated to some extent; this will help in carrying items from one place to another or on shipping ports when loading cargo.
When buying, opt for folding, easy-to-clean, and portable racks.
Ensure workers’ safety when removing these pallets and racks or putting them back to use.
Steel racks and pallets are used across industrial units; however, the requirement and budget of each unit varies. Getting them customized not only helps get a neat and organized look but also arrange and store specific items. Also, it is crucial that you get them from a recognized manufacturer who uses high-quality steel and other materials. SPS Ideal Solutions is one of the leading providers of industrial storage racks. The company provides steel pallets and racks in custom specifications to meet client’s business requirements.
We associate shipping with harsh weather conditions which may arise unexpectedly. In such a situation, the material being shipped should remain safe till it reaches the port. In general also, storage systems should always be able to protect the inside content, whether in industries, on ships, or at homes. Here are a few types of steel storage containers useful in various applications:
Portable Storage Containers: These can be as tall as eight feet and can hold up to 3000 lbs. of weight. These containers are used in offices, commercial units, and industries as they fit well in parking spaces and driveways. They protect your items from moisture, mold growth, and condensation. These containers are made of industrial grade steel and aluminum.
Collapsible Steel Containers: These containers are flexible and foldable. They work like a rack in a warehouse. They have collapsible gates and can be customized to suit your requirements. They’re stackable and can be folded to save floor space, when not in use.
Portable Steel Containers: These containers are extremely versatile. These are made from many metals, but steel remains a popular choice. Their service life can be up to 20 years. They come with tamper-proof lockboxes and are ideal for storage, as well as transport.
Insulated or Thermal Containers: There are certain products which need to be shipped at a higher or controlled temperature. These are mostly made of steel. This is especially useful when transporting chemicals, medicines, and other goods ranging from wine to furniture that are sensitive to temperature fluctuations and need to be packaged and stored in a controlled environment.
Refrigerated Containers: These are temperature-regulated storage containers used when shipping perishable products such as fruits, vegetables, and so on over a long distance. The temperature range here many vary from approximately -20 to +5. They are well lit and have easy-to-open doors similar to that of a refrigerator.
Custom Metal Containers: These containers are used for material handling, shipping, and storing. They are made of high-quality aluminum and steel sheets. They can be custom made according to the space available in your warehouse. This ensures optimum storage capacity and saving of space.
Benefits of Metal Storage Containers, Especially in Harsh Weather Conditions
There are several benefits of using metal storage containers to store, ship, or move locally. Here, we have listed some of them:
Durability: They are extremely durable, flexible, and customizable. Metal storage containers have an excellent strength to weight ratio. They are foldable and hence help save space when not in use.
Strength: Steel storage containers are made of sturdy metals such as superior-quality aluminum and industrial grade steel. They have superior strength and stability, and are as good as being welded onto the floor.
Protection of the Material Inside: These are not only water proof but they also protect the inner content from harsh weather conditions, especially when shipping.
Robust Structure: Metal storage containers are sturdy. Normally, metal storage containers weigh up to 500 lbs. So, it is not easy to move them and thus the inner material remains steady, even in moving vehicles or ships.
Withstand Natural Calamities: Metal storage containers are great shock absorbers, and can withstand natural calamities. Nothing can damage their sturdy structure and design, be it rains, trees, fast-moving vehicles, and even floods.
Durability and Strength of Metal Storage Containers
Metal storage containers are renowned for their exceptional durability and strength, making them an ideal choice for packing items in harsh weather conditions. First and foremost, the robustness of metal containers is a standout feature. These containers are constructed from high-quality metals such as steel or aluminum, which inherently possess significant structural strength. This robustness ensures that they can withstand the rigors of harsh weather conditions without succumbing to damage or deformation.
One of the key advantages of steel storage containers in harsh weather is their resistance to extreme weather elements. Whether it’s torrential rain, heavy snowfall or strong winds, metal containers provide a reliable shield against these adversities. Unlike some other materials that may deteriorate or weaken when exposed to severe weather, metal containers remain steadfast, keeping their contents safe and secure. This resistance is particularly crucial when protecting valuable or sensitive items from the ravages of nature.
Moreover, metal storage containers exhibit an impressive longevity when compared to alternative materials like plastic or wood. Their resistance to rust and corrosion ensures that they maintain their structural integrity over an extended period. This longevity translates to cost savings in the long run, as you won’t need to replace metal containers as frequently as containers made from less durable materials. In harsh weather conditions where the wear and tear on containers can be substantial, the extended lifespan of steel storage containers becomes a significant advantage, making them a reliable and cost-effective choice for packing items in challenging environments.
Caution Tips When Using Storage Containers
Although they protect your materials inside, these containers may rust in heavy rains. They best way to protect them from rusting is covering them with tarpaulin sheets.
When handling these storage containers, you may want to use a forklift at times depending on the situation and weight. Also, the concerned workers and operators should be careful about any injuries which may be caused in the process.
Steel storage containers are required not just in industries but in other places such as homes and shops. If you plan to buy them, ensure the quality of the metal and the manufacturer. SPS Ideal Solutions is one of the leading providers of storage containers and material handling solutions.
Choosing the right kind of material storage product is essential for optimum productivity. The following list introduces you to different types of warehouse products available for your consideration.
Racks: Optimize the density of your storage space by installing the right type of racks. They are the most decisive and flexible warehouse storage solution maximizes the warehouse space. The following are a few popular racking systems used across the world.
Metal Coil Storage Racks: Guaranteeing easy stacking, these material handling racks are best suitable to store and transport metal coils of varying specifications from small, medium to extra-large sizes.
Movable Storage Racks: These must-have warehouse products enhance the storage capacity of your warehouse multifold. Movable storage racks are often designed as high-density solutions that answer storage space constraints in warehouses.
Folding Shipping Racks: Ideal for manufacturing, pulp and paper, plastics, automotive, military industries, these material handling units are designed to fold when not in use. Also, these racks are perfect for storing items during long distance transit.
Roll Raptor: Readily available in standard as well as customized designs, these racks allow for easy loading, positioning and securing of paper, plastic or metal coils.
Pallets: A pallet, which is a flat transport structure, supports products optimally when they are moved across warehouses or outside for shipping. Widely known for their robust construction and longer service life, they augment material storage efficiency. Following are the types offered under this category:
Metal Pallets: Manufactured using different types of metals such as steel and aluminum, these pallets can easily withstand sagging and collapse under heavy loads. The metal pallets are more durable, safe and efficient compared to their wooden and plastic counterparts.
Cradle Pallets: These material handling units are specially designed to store/transport rolls and coiled materials. Cradle pallets are used in industries such as printing, pharmaceutical, machine tools, packaging, food, and chemical to store film, paper, metal or any type of material in a cylindrical shape
Tab Stack Pallets: These are Metal pallets specifically designed to accommodate various coil materials and roll types. Offering the advantage of light weight, corrosion resistance, and fire resistance, these material handling systems are robust enough to handle weights up to 15,000 lbs
Portable Containers: When your requirements call for a temporary storage solution, then portable containers are the best available solution. Ideal for a short term or along term storage purposes, they can accommodate varying types of products up to 3000 lbs. of weight. As portable containers are constructed with durable materials, they will withstand impact and other unfavorable conditions during transit.
Collapsible Steel Containers: The advantage of these warehouse products is that they can be folded and safely kept for later use when not in use. These types of material handling units are extremely beneficial for those warehouses that open only during particular season of a year.
Factors to Consider When Choosing Warehouse Storage Equipment
Now that we have listed several types of warehouse products and there are lots more to be added to the list. So amongst the several models to choose from, which one is the best for your facility? Blindly making a section would not give you expected results. Hence, it is important to consider the below listed points before making a selection.
Type of goods to be stored and handled
Floor area layout in the warehouse
Weight of the item to be stored
Resistance to the conditions exist in the application areas
Materials of construction
Reusability and sustainability
Impact resistance
Forklift accessibility
Available height and floor space
Durability and modularity
Selecting the right material storage units brings several benefits by maximizing your space in the most efficient way possible. You can opt a manufacturer like SPS Ideal Solutions to get these items in a wide range of specifications. Selecting the warehouse products from prominent providers not only brings you with the finest quality products but also provide you with the required technical guidance. Being in the industry for the last 30 years, SPS ideal Solutions has the expertise to provide effective designs and solutions when it comes to racks, pallets, and storage containers.
To prevent any kind of risk, maintenance issues and wastage, it is essential that you choose the right pallet based on your requirement. Here are a few factors you can consider when making a decision:
Find out if you need them for a short term or a long term. For instance, some warehouse storage is temporary, like when some materials are in transit. On the other hand, some materials may need to be stocked months ahead of dispatch.
Is there a certain order or sequence when taking the material off the shelves? Consider if you want to follow a FIFO or a LIFO pattern.
Consider the weight, size, and density of the materials you want to stock. Accordingly, if the materials are heavy, opt for a metal pallet.
Check the deflection or the load the pallet can bear once you keep the materials. If that deflection point is high, it is likely to be damaged. Replace it with a sturdier pallet.
Determine the usage of forklift to lift materials depending on their weight and size.
It is important that you train the concerned staff with regards to precaution and safety issues. Get a safety protocol in place and conduct periodic reviews.
There are some regulations and laws regarding warehousing and the storage facilities. Make sure you comply with them when buying pallets.
How big is the space of the warehouse and what is its area? Accordingly, you need to prioritize the storage of certain type of materials.
Are your pallet racks going to be exposed to high temperatures, chemicals, corrosion, or harsh environments? Based on these factors, you can decide the material of the pallet rack. There are pallet racks available with abrasion and chemical resistant materials which can withstand high temperatures as well.
Stainless steel is one of the important metals used for building metal pallet racks. Owing to the structural integrity, durability and flexibility of designing that stainless steel offers, these pallets can be availed in different designs. The post offers tips on how to select the metal pallet racks at your facility and also discusses the different types of metal pallets and racks in use today.
Types of Metal Pallet Racks
The steel metal pallet racks can be availed in different designs, some of the popular ones include the following: They are as follows –
Cradle Pallets: These actually resembles a cradle, and are ideal to store rolled and coiled products. They are made of steel and are handy and movable. The peculiar design enables the movement of the entire rack along with the coil, using a fork truck. There are different cradle designs suitable for various roll types and coiled materials. Some of these include rail cradle pallets and saddle cradle roll pallets.
Tab Stack Pallets: These are used to store rolled coils and their capacity is up to 15,000 pounds. These pallets have foam cushioning for extra protection. These are an ideal replacement for molded plastic pallets. They are made of welded steel and laser cut components. These are suitable for handling large-sized heavy coils which cannot be stacked one upon the other.
Flat Deck Pallets: These are extremely durable and long-lasting pallets made of industrial grade steel. These are ideal for cubed loads and can be specifically designed for indoor and outdoor use. They are moisture resistant and recyclable.
One may think that industrial shelves and pallet racks are the same, but they differ in terms of a warehouse. Shelves are pretty basic and used to store and pick up items. The pallet racks are used to store materials. On the other hand, pallet racks have specific designs and are handled or moved with forklifts. The following are a few popular types of metal pallet racks in use in industries:
Coil Racks
Cradle Roll Racks
Steel Modular Engine Racks
Roll Raptors
Suspended Steel Roll Racks
Industrial Shipping and Storage Racks
Open Frame Storage Racks
Folding Shipping Racks
Steel or metal pallet racks are used across industrial units; however, the requirement and budget of each unit varies. Selecting the right pallet and rack combination based on your requirement is a crucial decision. Getting them customized not only helps get a neat and organized look but also arrange and store specific items. Also, it is crucial that you get them from a recognized manufacturer who uses high-quality steel and other materials. SPS Ideal Solutions is one of the leading providers of shipping and material handling solutions.
Prevent Storage Rack Damage with These 5 Simple Safety Tips If you want to avoid any racks-related disaster at your facility then consider these five essential prevention tips.
Choose Appropriate Racks: There are different types of racks available in the market, from selective to high-density ones. You have to choose an appropriate rack for your facility as per your requirements. Proper analysis of the rack design against your load requirement will help ensure that your storage system meets all the safety standards. Selection of the storage racks depends on various factors such as the number of units being stored in the rack, material handling method, and the area in which you are using it. It’s not enough to simply consider the weight and dimensions of the product or how the loads are configured on the rack. You also need to consider how fast your product turns or how frequently you need to take it off the shelf. For instance, a warehouse with a higher inventory turnover will require more durable racking system than a lower turnover warehouse. More to this consideration, the storage racks should meet the seismic requirements of the area in which it is located.
Provide Proper Space: Proper space planning and placement play an important role in storage rack usage. So, it is important that your warehouse offers wide enough space for workers to safely pass the units and complete their loading tasks effectively. Also, instruct your workers to keep aisle or corridor ways free of improperly stored items.
Install Protecting Guards: This is one of the important aspects when it comes to storage rack safety. Installing protective guarding is helpful in protecting both your inventory as well as workers. Even if you installed safety guards, make sure to guide or train your workers on their usage and monitor them for potential damage.
Maintain Usage and Training Program: One of the easiest ways to prevent your storage racks from damage is to train your workers on how to properly or safely load as well as remove the items from racks. The proper training program will help to perform the task more efficiently than ever.
Proper Inspections for Damage: The storage racks are damaged due to a number of causes such as loading method, the weight of the items being stored, and so on. So, it is important to inspect your rack as well as attached guard panel, and replace or repair them as needed. Conducting regular inspections help identify potential damage before it becomes a costly issue. Also, repairing work might hassle you, but it’s still faster as well as economical than replacing entire storage racks.
Thus, implementing all the above tips with a little careful planning help in preventing your industrial storage racks from potential damage, also letting you minimize unnecessary expense and risk of life. Are you looking for such a supplier who will offer you the best storage solution for your facility? SPS Ideal Solutions offers unique movable storage racks for most every product.The company prides itself in its capabilities to create storage solutions for their clients at an affordable price.
What Makes Metal Pallet More Popular Than Wooden Pallets?
Various advantages of metal pallets have contributed to their popularity. These pallets have been designed to replace wooden pallets. Here are few parameters stating why metal pallets are better than wooden pallets:
Definition: Pallets can be constructed from various materials such as wood, metal and so on. Wooden materials offer the strength and low up-front cost to fit any warehouse needs. These pallets are easily recycled and might offer various advantages, but they have their certain limitations. If your business needs long-term durability then metal pallets are a better choice. Metal pallets can withstand natural elements such as UV rays without rotting like wood. These pallets will not burn and can function over the widest range of temperatures.
Working With ASRS Equipment: Wooden pallets are not designed for the Automated Storage and Retrieval Systems (ASRS) environment because they rack out of the square, whereas, metal pallets are suited for working in the ASRS environment. These pallets work smoothly on the conveyor belts.
Safety: Wood pallets offer lower safety as compared to metal pallets. These pallets are easily contaminated and breakable. Wood pallets also cause splinters and protruding nails. Metal pallets offer excellent safety. Basically, metal pallets such as steel and aluminum are rust-resistant through the entire thickness of the material. They are corrosion-resistant in harsh environment.
Repair and Maintenance: Wooden pallets can be easily repaired and maintained. However, metal pallets offer long-term durability than wooden pallets. These pallets are virtually maintenance free and come with a certain number of years of guarantee from the manufacturers.
Design Flexibility: Wooden and metal pallets come in various shapes, types, and sizes. The beauty of both the pallets is in the way they are constructed to form a structure that is capable of facilitating the movements of goods.
Climatic Impact: Metal pallets are strong enough to withstand the rigors of tough environments. They are quite adaptable to any climatic condition except for hot climate. However, at mild and low temperature they offer good resistance. Wooden pallets stiffen in cold climatic condition; however, you can’t see any changes in these pallets in mild and hot weather conditions.
Cleanliness: Metal pallets are easy to clean and excellent for all cleanroom applications. On the other hand, due to frequent breakages, splinters, harbor bugs, fungus wood pallets are never preferred for a clean environment storage solution.
Fire Hazard: The metal pallet will not burn which means they are completely fireproof. The wood pallet can easily burn and add as a fuel to the fire.
With due consider
ation, you will get to know which pallets are more suitable for your warehouse. High-quality pallets are widely chosen based on the benefits they offer. Would you like to have customized metal pallets at your facility? SPS Ideal Solution is a leading player in providing innovative material handling systems. Metal pallets are among the fastest moving products in our inventory.
Though not always the case, storage racking systems may collapse or bring unforeseen accidents due to improper handling and storing of materials or unsafe/improper handling of equipment. In a few cases, careless deeds of personnel/pedestrians moving across the storage rack vicinity also lead to safety risks, as well as costly property damage. This post, which contains two parts, is intended to discuss a few amongst the several practices that must be followed by forklift drivers and other personnel working in close contact with the storage racks.
Guidelines for Forklift Drivers
Forklift trucks, which are basically powered industrial lift trucks, must be used safely and appropriately by operators when loading and unloading goods that are stacked in the storage racks. Consider the following safety measures when operating forklifts in the vicinity of metal coil racks, roll racks, or suspended steel roll racks.
Forklifts account for 25% of injuries at work, report says. The vehicle should be handled by only those who is trained enough to control its activities. It is the responsibility of warehouse managers to ensure that the forklifts are in the safe hands of experienced drivers.
Perform a thorough check on seat belts, tires, lights, horn, brakes, backup alarms and fluid levels before each use. This is one of the most overlooked safety precautions, which leads to unforeseen accidents. Ensure that the vehicle is in good condition to handle the loads.
The vehicle must be operated smoothly without rush. It must be maintained at a low level speed. Ensure to sound the horn at intersections.
Do not place extra weight on the forklift and this minimizes the risk of product damage due to collapse.
Follow the truck manufacturer’s operational requirements when loading and unloading items from the rack.
Accidents such as the storage rack collapse may occur due to a fast approaching or rapidly turning forklifts. It is the responsibility of the warehouse supervisor to warn the driver when he/she indulges in such careless deeds.
Ensure that the industrial lift truck rightly suits the specifications of the storage racking solution. Use them wisely only for the purpose for which it is designed for.
Operators should be appropriately dressed and must be equipped with the right safety equipment such as:
Hi-visibility jacket
Safety shoes
Hard-hats
Do not ever operate the forklift truck, if the operator is mentally stressed, or fatigued.
Maintain a clear view ahead and behind when moving the vehicle in between the storage racks while loading and unloading to avoid any kind of collapse.
Check the warning light, boards and symbols when moving the vehicle.
Since the racks are tightly stored with several items at a time, a small unusual impact on them will result in their collapse, causing unexpected accidents.
Guidelines to Workers/Pedestrians
Although the industrial storage solutions are built to last with the finest range of materials, they may lose their structural integrity with years pass by. Hence, personnel who are in regular contact with these storage solutions must keep an eye on cracks, dents, bends, and twists.
Provide the workforce with adequate information and training regarding the rated capacity, storage recommendations, best loading and unloading practices, hazards associated with their storage racks, and basic maintenance procedures, among others.
Keep a safe distance from mobile equipment that is moving in and around racking such as forklift and trucks, among others.
Since industrial racking systems are being stacked with lots of items, there are chances of the objects falling from heights leading to several low to high impact injuries. Hence, always be assured to wear the following
Hand and forearm protection, such as gloves
Eye protection
Steel-toed safety shoes or boots
Metal, fiber, or plastic metatarsal guards
Workers must be aware of the safety concerns of manual handling, as there are several forms of manual loading and unloading that is required in a warehousing facility.
Always work in well-lit environments with a clear visibility to the stacked items. This helps to minimize the risk of injury due to slips, trips, falls, and overexertion along with being getting struck by falling objects.
It is always a good practice to keep the aisles and passageways clear and in good condition, with no obstruction. This helps to avoid accidental fall of workers who perform loading and unloading manually.
There are plenty of tips in the aforementioned when it comes to the safety guidelines for personnel working near storage rack solutions. Choosing the right storage racks after considering weight, shape and size of the product being moved/stored, accessibility needs, type of lift equipment being used and any other unique warehouse conditions also contribute in safe warehouse operation to a large extent. Utilizing an industrial shipping and storage rack model for spaces & applications that they are not intended for brings you more trouble than good.
Consider partnering with leading provider of warehouse storage solutions and he/she will guide you towards an informed purchase. Prominent manufacturers not only bring you the quality products but also offer guidance in understanding the safety measures. SPS ideal solutions is one amongst such providers of several models of coil racks, roll racks, suspended steel roll racks who can meet the storage needs of your warehouses!
Invest in the right pallet storage rack systems to get this job done and thus make inventory management in the warehouse a breeze! Pallets are the sure safe way of keeping the goods safe while handling using forklift, jacks or conveyors. They also help to prevent unwanted movement during the transit.
What are the common types of pallet storage systems used in the market? In this post, we will list a few types of industrial pallet racks that contribute to safe and easy stacking and moving of your inventory. We will also discuss the benefits they offer to manage the workflow of your warehouse.
Types of Pallets
Pallets, which are the primary interface of a unit load, are available in several models to streamline the warehouse operation. They:
Protect and safeguard the product
Absorb the stresses
Hold the weight
Encounter fork truck impacts
Prevent worker injury
Increase storage and available warehouse space
Check out the following popular types of pallets that help achieve the space and labor efficiency of warehouses.
Metal pallets: Designed with a flat support structure, metal pallets are built to outlast any other racking system available in the market today. These revolutionary metal pallets can handle goods of heavy weight, whilst resisting sagging and collapse.
Cradle Pallets: Manufactured to stack, transport or ship rolled and coiled products, these pallets feature sturdy steel base. Available in several specifications, cradle pallets can be customized based on the load requirements of your cylindrically shaped goods.
Tab Stack Pallets: These innovative pallets support the stacking, shipping, and storing of sensitive products like paper, plastic coils of varied dimensions. They are efficient and cost-effective and feature fully welded heavy-duty construction.
Flat Deck Steel Pallets: Durable and performance-driven flat deck steel pallets are amongst the widely opted models for applications in strenuous environments that are prone to heavy usage and corrosive elements. Constructed using industrial grade steel, they assure maximum protection to the load against splinters, dust, and protrusions.
Requirements of warehouse change with respect to the items that are being stored. Hence, it is important to act wisely while selecting the pallets. Consider the workflow, warehouse space, and mode of operation of your warehouse thoroughly before choosing pallets. Amongst several factors, a few things to consider before choosing this material handling equipment include:
Weight, quantity and size of your stock
Forklift compatibility
Warehouse layout
Overall cost
Life expectancy of pallet
Equipment compatibility
Adherence of standard
Procuring these cost-effective and extremely useful inventory management systems from trusted manufacturers also contribute immensely in getting the right and high quality units that suit your needs. SPS Ideal Solutions is one amongst the trusted brands that leverage their years of expertise in making pallets of a diverse range of sizes, shapes and dimensions.
An innovative product that makes this happen is the tire storage rack. Available in several specifications, these racks allow for the best floor management in your tire rack warehouse, whilst securing your tires safely in place. This post aims to discuss the benefits of using tyre racks in warehouses, automotive industrial spaces, and other factories.
Why Choose Tire Racks for Effective Space Management
When it comes to tire racks, there are several varieties to choose from. Some of the varieties include passenger tire racks (store SUV, Truck and various types of passenger tires), industrial tire racks (stores tires of shredders, harvesters, wheel loaders, bulldozers), display tire racks (store a small number of tires), among several others. Although each type differs with respect to the other in style, shape, finish, materials of construction, design and specifications, the basic purpose remains the same as ‘storing tires safely and properly’.
The following are the benefits you gain by investing in these budget-friendly racks.
With these racks in your facility, you can stack/store tires of various sizes and weights.
They help store thousands of tires in a smaller space.
As these racks are designed for easy assembly and disassembly, you can store it safely when not in use. You can also choose portable tyre racks with casters for easy movement across anywhere in the tire rack warehouse facility.
As they are manufactured from durable materials including stainless steel and steel, the tyre racks withstands the harshest conditions in the tire rack warehouse. They require minimal maintenance as well.
Tire racks are also the cost-effective solution to keep your tires organized in the best way for easy warehouse management and move out.
Don’t worry if you couldn’t find the right tyre racks to meet your purpose from the standard models available. There is always an option for customization. You can specify your requirements to the manufacturer and get a brand new customized rack that best suit your storage needs and your company’s requirement to get the tire rack warehouse under control.
With these striking benefits of tire racks, why are you still depending on traditional ways of stacking solutions that consume lots of storage space and cause damage to the tires? Invest on the right racks that are sturdy and can easily handle the roughness of your forklift. You can choose to partner with SPS Ideal Solution, who is known to design customized tire racks to your requirements. With their vast industrial knowledge, they create storage racks that easily stackable and built to any size with no limitations.
Why would you need to keep your warehouse disordered and difficult to manage when you have cost-effective industrial storage racks available? This post discusses the importance of such racks in a warehouse organizations.
Invest on the Right Warehouse Racks to Optimize Warehouses
You don’t really need to think big and invest a huge sum of money to properly organize warehouses. The simplest thing you can do is investing on the right warehouse racks. Available in several configurations, these industrial storage racks help improve efficiency, whilst utilizing every bit of room. There are several models of stackable racks available to properly store items vertically or horizontally depending on the layout and the capacity of the warehouse.
The following types of racks can be best utilized for stacking thousands of items, whilst allowing your employees to provide a quick response and outstanding customer service.
Coil Racks: These racks are specially designed to securely store metal coil inventory. Capable of handling weights 2000 and 80,000 lbs, these coil racks are designed with coil cradles, structural braces, and heavy duty bolts to safeguard the stored goods.
Suspended Steel Roll Racks: These racks are immensely helpful to store rolled paper, fabric, thin film foil, coils of metal, and foam goods. Their peculiar design safeguards rolls from damage, whereas the rugged construction helps withstand impact from loading and unloading.
Movable Storage Racks: These industry-grade racks can be easily moved across the warehouse facility for utmost convenience. Moreover, these space saving movable storage racks allow easy folding and stacking when not in use.
Open Frame Storage Racks: They are spacious storage units that allow convenient storage of finished items. Manufactured using high-quality materials and welded to the American Welding guidelines, these racks can be customized with adjustable racks to suit the dimensions of the unit loads and the forklifts.
Foldable Racks: These racks allow stacking in categories, ensuring easier product-handling. Also, when your warehouse is empty, you can even fold the racks and store them safely for future usage. With quick and easy assembly, these racks allow direct and immediate access to goods safe storage of products.
Roll Raptor: Their unique design allows you storing rolls of different widths. They are equipped with non-slip and “U” frames to prevent the items stored from falling.
Thus, with efficient storage rack solutions, you can transform your warehouse to function smoothly and efficiently by utilizing the space the best possible manner. Since, the modern warehouse racks are designed to accommodate a broad range of future additions and modifications, you don’t really need to invest on a brand new one, but can make simple adjustments to the already existing racks. This also brings you cost-effectiveness, whilst helping to streamline your warehouse the most efficient manner.
Maximize your warehouse efficiency and storage capacity by investing on the right racks that are apt for your storage needs. Now, the question you would be having in your mind is from where to source these items from? Consider partnering with SPS Ideal Solutions who specializes in providing custom storage racks solutions. The company with over 30 years of industrial manufacturing and engineering experience delivers cost-effective designs and racking solutions that rightly suit your storage needs.
There is an innovative, yet cost-effective storage solution known as heavy duty pallet racks that help streamline your inventory in the most organized manner. Let us know more about this efficacious material handling and storage solution in this post.
Get the Most Out of your Warehouse Space
Heavy duty pallet racks assure easy inventory management. How they make it? The following points let you know the reasons.
As mentioned earlier in the post, pallet tracks consume less floor space as they are custom designed with several racks one above the other.
The metal pallet racking system allows quick and easy retrieval of goods. This contributes to augment the employees -productivity and efficiency.
With more vertical space, heavy duty pallet racking system helps store thousands of items safely and securely, where heavy stock capacity is needed.
These heavy duty pallet racks ensure utmost safety for all working in their vicinity. They are robustly built using the finest grades of materials and their sturdiness helps prevent accidental collapse. In short, these racks help minimize injuries and mishaps.
They are manufactured to withstand the rigors of the everyday loading and unloading using forklifts from both ends and on either side. They are impact resistant and are resistant to rust, other contaminants and wear-and-tear.
When designed to easily handle multiple items, they can be modified as per the specifications of the products being stacked.
They are easy-to-install and dismantle for further use, thus assuring that your entire inventory moving efficiently
Considering the rising demands for pallet racking systems, they are designed and manufactured in numerous ways. Rather than the standard designs available, manufacturers provide the option of customizing the racks to best suits the application requirements. A few of the common types of heavy duty pallet racking systems include metal pallets, cradle platters, tab stack pallets, fat deck pallets, among others. Since the proper rack system is critical to your business profitability, it is important that they should be wisely selected from the several models available. The right rack system must be selected by evaluating the following;
How much space is available in the application area?
How much/many products are to be stored?
How much is the goods weight?
What are the ways employed for product loading and retrieval?
How often are the products accessed?
What are the conditions exist in the application areas?
Last but not the least, it is extremely important that you procure the racking solution from leading pallet rack manufacturers in order to assure optimum quality, and thus to achieve the expected results. Only the prominent pallet rack manufacturers offer you varied options to choose from, whilst also providing an option for customizing. One such trusted names in the industry who is known for extensive manufacturing engineering experience is SPS Ideal Solutions. Given any heavy duty pallet racks requirement, they guarantee to provide you with the industry-best at the best deals on time.
Among the many types of racks used today, there is a type of rack, which is designed specifically for storing tires. These are the industrial tire racks. What are these racks exactly? Why are they so popular? Are these questions bothering you? Not for long, as this post is dedicated to answering all the questions that come to your mind about the industrial tire racks. Read on to know more.
What are Industrial Tire Racks?
Industrial tire racks, as the name suggests are designed to store tires in a variety of sizes, and weights. In order to store large tires, heavy-duty racking solutions are required, which consists of more metal and support as compared to regular racks. These are heavy-duty storage solutions, with a high load-bearing capacity, which are capable of handling and storing heavy tires. Whereas typical racks are less tough, the industrial racks used for storing tires have an excellent toughness. The racks are robust and capable of withstanding the rigors put on them by the tires used in construction equipment.
What are the Various Types of Industrial Tire Racks?
Based on their construction and capability to store different types of tires, the industrial tire racks are divided into various types. The following are some common types of these racks:
Single Sided Steel Boltless Tire Racks:
When the requirement is to store, and organize automobile and truck tires that are light in weight, the single-sided steel boltless tire racks are used. These racks are generally made from steel, and feature rivet-locking system to deliver stability to the shelving.
2. Double Sided Steel Boltless Tire Racks:
These are similar to the types of tire racks explained in the previous point. The only difference between these two types of racks is that the double-sided steel boltless tire racks allow you to store tires on both sides.
3. Single Sided Steel Starter and Add-On Tire Racks:
These types of tire racks are extremely versatile, and can be used to store tires of all vehicles, varying from automobile to tractor trailer. The single-sided steel starter and add-on tire racks are known for their high holding capacity. These racks provide easy shelf adjustment with the help of their welded steel frames, which are punched every 2’│.
4. Boltless Heavy Duty Truck Tire Racks:
These are yet another types of industrial tire racks. As their name suggests, the boltless heavy-duty truck tire racks are used to store large tires. These racks have a horizontal H-beam, which gives the required stability to the tires loaded in the racks. The boltless design makes these racks easy to install.
What are the Beneficial Features of Industrial Tire Racks?
Not one, but there are a number of beneficial features of these racks that act as the reasons for the increasing popularity of these racks in several industries. These features are as follows:
The industrial racks for storing tires feature heavy-duty construction, which makes them durable.
The boltless tire storage racks feature fully adjustable beam levels. You can easily adjust these levels on 2″ increments.
The uprights of these tire racks feature footplates with pre-drilled holes. Thus, you can anchor these racks to the floor.
Tires of a wide range of sizes can be stored efficiently and safely in these racks at great heights.
Another striking benefit of using these racks is that they require lesser time for installation as compared to the wood or traditional racks.
You get to select from a vast variety of industrial tire racks depending on your storage requirements.
The robust construction of these racks helps them last for several years without the need for replacement or maintenance. They have a greater life as compared to the traditional wood rack systems.
These racks are available in diverse options, with units varying from 2 to 6 tiers high.
The industrial tire storage racks are not only durable but also capable of fulfilling your bulk tire storage requirements.
Along with being efficient, these racks are also attractive.
You can also get these tire racks custom designed to have a wide span shelving option.
Some More Types of Tire Racks
The construction of this storage equipment is such that they can be used to store a huge variety of tires of heavy-duty vehicles. Here are some types of tire racks other than the industrial tire storage racks, which can be used to store tires:
The industrial tire racks find their use in a variety of application areas, which include:
Warehouses
Retail Stores
Distribution Centers
Tire Shops
You can also get these racks customized depending on the load capacity you need. There are many industrial rack manufacturers in the US, who can provide you these storage solutions. However, it is always the best idea to get these extremely useful storage solutions from an experienced manufacturer or supplier, who has a good reputation in the market. Choosing the right supplier or manufacturer of industrial storage racks goes a long way into decided its life, and performance in harsh environments. SPS Ideal Solutions is one such well-known and reliable manufacturer of high-quality industrial racks for storing tires.
How to Choose Between Storage Racks and Storage Containers?
There are certain factors that you should be considering to reduce the confusion, make the right choice of the storage solution that is suitable for your warehouse or storage area. These factors are as follows:
Layout of Your Warehouse:
Understanding the layout of your warehouse is the most important factors that goes a long way in deciding your storage solution. Knowing the most used areas and available space in a warehouse gives you a clear picture of whether to go with storage racks or storage containers. If you go with the containers to store products in bulk, then it would help you organize the production line efficiently. On the other hand, if you go with the storage racks, they will allow you to stack them one above the other, and thus save a considerable amount of warehouse space.
Products to be Stored:
The second most important things to take into consideration is the type of product that you are planning to store. In addition to this, it is also important to know the size, shape, and material of the product being stored. This is because small racks or containers won’t be suitable for storing large products. Along with understanding the product, it is also essential to know the load-bearing capacity of the storage racks or containers. So, in case of heavy-duty parts, you would be requiring large storage containers, whereas, storage racks are a more suitable storage option for products with a high turnover rate.
Your Budget:
Finally, everything comes down to the budget. Storage solutions of any industry are always considered to be a good investment. Why? It’s because if you go with cheaper or lower cost options for storage solutions, then there are maximum chances of a requirement to replace them with the new one more frequently. Sometimes you might find the storage rack, or container that you might be considering is expensive and above your budget. However, quality products that are highly recommended for the warehouse storage need often come at prices higher than the low-quality products. Thus, it is not a good idea to save money in such cases.
Some More Options
When you decide to go with storage racks, there are several options for you depending on your storage requirements. These are:
Likewise, if you select storage container as your storage option, then too, you have got following types of containers:
Portable Steel Containers
Collapsible Steel Containers
Taking into account the aforementioned factors will help you make the right choice of storage solution for your warehouse. Still, if you are confused, or have any doubts, you can always reach out to the experts in providing storage solutions, who can guide you in making the right choice depending on your storage requirement. One such expert is SPS Ideal Solutions.
The Need for Getting the Racks or Containers Customized
It is not always that a manufacturing company is required to store items of the same size in its warehouse. The size of the items to be stored can vary from small to large. So, what is the issue? Here it is, if you have storage racks of a fixed size that are incapable of holding large products, then how are you planning to store these products?
Consider another scenario. You want to transport the products with racks to different location. Say, for example, the size of the product is smaller. In this case, there are chances that while transporting these racks, the products will move and hit the wall of the vehicle. Thus, one solution could be using the dunnage, which can stop your product racks from moving. The other solution is getting the racks customized based on the size and weight of the products that they hold.
How Can You Get Your Racks & Storage Containers Customized?
Getting the storage racks is not that difficult or complicated at all. Answering a few questions and providing the required information to the manufacturer is just what is required from you. SPS Ideal Solutions is one of the leading rack manufacturers in the US. The company can design custom racks based on the following information that you provide:
The drawing, or pictures of the warehouse.
Information about the total area of the warehouse
The shelving size provided in length*width*height format
The number of racks required in the warehouse
Number of layers required for every rack
Total loading capacity of every layer
Color of the rack you want
The structure of the racks required
What Different Types of Racks Can You Get Customized from SPS Ideal Solutions?
There is a huge variety of racks that you can get customized from SPS Ideal Solutions, depending on your requirements. Here are some rack types that the company can custom design for you:
Sometimes, it is considered to be an ideal option to get the storage solutions customized instead of buying them readymade. All the racks manufactured at SPS Ideal Solutions undergo stringent FEA testing process, which ensures the product quality, and hence reliability. The manufacturer employs a completely automated systems, which helps reduce the lead times. In addition to all this, the use of high capacity laser systems and CNC machinery, the racks are manufactured with maximum precision.
At SPS Ideal Solutions, we are committed to providing best quality racking solutions in custom specifications. All our racking products are manufactured to international quality standards. Our customized shipping and storage racks feature flexible and adjustable, yet space-saving designs. These stacking solutions are developed keeping the product and user safety in mind. At the event, our products have not only evoked responses from clients in the USA, but also from across the globe. During the conversation, we got to know that most of the prospects who visited us were seriously metal storage options for a long time. They understand the several benefits offered by these solutions, including (but not limited to) high performance in all conditions, high ROI, and reduced carbon footprint.
Our product inventory features various products including metal storage and shipping racks, pallets, storage containers, corrosion prevention VCI packaging solutions, and more. Please visit our website, SPS Ideal Solutions to get details on various storage and shipping solutions provided by us.
If you would like to know more about specific storage solutions, please request a quote or contact us at info@spsidealsolutions.com. You can also reach out to us via phone at +1-585-738-5454. We look forward to hearing from you.
SPS Ideal Solutions understands the importance of such events, and thus is gearing up for the upcoming NPE2018: The Plastic Show. The event will take place at the Orange County Convention Center, Orlando, Florida. The city is host to this large event for the third consecutive year now. The event is set to open its gates for the exhibitors and visitors on May 7, 2018, and will wrap up on May 11, 2018. This is considered to be one of the biggest events in the US for the plastic industry, and is expected to be a host to a vast number of manufacturers, and suppliers. SPS Ideal Solutions will be seen displaying its products and services to its customers and prospective clients at the West Hall Level 2- Expo Hall, booth #W9115.
What Can You Expect from SPS Ideal Solutions at the NPE2018: The Plastic Show?
SPS Ideal Solutions is one of the leading manufacturers, and providers of industrial storage and shipping solutions in the US. The company will be seen displaying its selected, and best-selling products, and also explain their service capabilities to its visitors. The professionals at the booth will be your source of information for any queries related to industrial storage. Here are a few products and services that you will get to see at the event on their booth:
Stacking, Packing Equipment
Rolls
Film handling equipment
To register for this event, click here. After registration, you are eligible to receive a free guest pass for the event.
What is the NPE2018: The Plastic Show? Why You Should Attend?
The NPE2018: The Plastic Show is an international plastics manufacturing exposition, which is held triennially. The event is held by the Plastic Industry Association (PLASTICS). The following numbers will explain the importance of attending this event:
It is expected to witness a whopping response of over 65,000 professionals belonging to the different segments of the plastic industry, related verticals, and end users markets.
Professionals from around 128 countries are expected to be a part of this event to be held in Orlando, Florida.
This year, over 20,000 companies will be seen taking part in the event.
Around 80 speakers will be seen delivering lectures on various topics related to the plastic industry.
The event will be held on a large show floor with a total area of 102,000 net square meters (1,100,000 net square feet).
The following are the basic, yet crucial information one should know before purchasing Roll Raptor:.
These racks have steel components, which are designed on solid works, and are produced with high tolerance lasers. These units are commonly designed similar to a puzzle piece for strong interlocking and structural integrity.
These units are manufactured from steel. This high-quality construction assures their durability when installed in application areas prone to harsh chemicals, volatile substances, and extreme weather conditions.
The racks are electrically powder coated using lead-free epoxy/polyester powder for extreme corrosion resistance.
These racks need minimal inspection and maintenance.
Roll Raptors are available in custom designs like “U” shaped welded assembly to holds core of the rolled material to prevent shifting when banded. Also, it can be customized with non-slip and “U” frames to prevent the loads from slipping when stacked.
Forget about traditional wooden racks that are associated with several performance issues in terms of breakage and limited stacking ability. Instead, choose these stainless stacks that are stackable, sturdy, and safely store bundles of paper and plastic rolls of varying dimensions.
Tringe corners are the corners attached to the racks, which help in protecting the products placed on the rack deck from getting damaged, when the racks are stacked. Besides this, you can also fold these corners, which helps in storing more number of racks, when not in use.
What are the Different Ways of Using these Tringe Corners?
These corners can be folded in three different positions to facilitate different applications. Here is how these corners can be used in different ways:
Post of the Corners Folded on the Surface of the Deck:
This allows you to stack and store the racks one above the other, and helps save a lot of space.
Corners Folded Outside, Parallel to the Length of the Deck:
This allows you to load the products easily onto the racks.
Corners Placed in Vertical Position:
This position protects the products stored on the racks from any possible damage during storage or shipping. The vertical corners allow for stacking of loaded shipping racks.
Why are Tringe Corners Used on Such a Large Scale?
There are a number of advantages of using these tringe corners, which are basically the reasons why most industries use stackable shipping racks. Here are some major advantages of using these corners:
Reduced Human Efforts:
As discussed earlier, you can fold the corners in different ways, to allow loading, and unloading of products in the racks. This helps in reducing the human efforts involved, otherwise.
Excellent Flexibility:
The tringe corners are exceptionally flexible. This is because, they can be used with practically any type of rack. Thus, no matter which type of rack you are using, you can still increase the overall storage and shipping efficiency by these corners.
Reduced Cost of Shipping:
When the tringe corners are placed in the vertical position, it allows the racks to be placed on top of one another. This helps reduce the overall cost of shipping by a considerable amount.
Ease of Operation:
Operating the tringe corners is not a rocket science. Any person can operate them easily, without the need of in-depth training. This is yet another reason, which has led to the popularity of these corners.
All the information provided in the post points to one thing that these corners have been of great help to the storage and shipping applications, and have increased the overall efficiency. Today, most industries are using these corners for their requirements. If you are also looking forward to get these systems for your warehouse and shipping applications, then you can contact industry experts, like SPS Ideal Solutions, who have a vast experience in manufacturing custom storage and shipping solutions.
We all know that racks play a very vital role in a warehouse, and that they help store all the products in a well-organized manner. Thus, racking is required in the warehouses of almost every manufacturing industry. You can either buy these racks, or lease them – as per your warehouse storage requirements. Sometimes you are required to buy these racks, whereas leasing them can be much helpful. Yes, you can lease pallet racking system from some suppliers. There are a number of benefits of leasing these storage equipment. What are these benefits? Would you like to know? If yes, then the following post will fill you up with some benefits of leasing pallet racks, which might leave you thinking of them. Read on to know more.
Key Advantages of Leasing a Pallet Racking System
There are several advantages of leasing pallet racks to list. Out of the many, we have chosen some most crucial advantages, which are as follows:
Cost-effective Choice:
Leasing is a very cost-effective option. If you require racks for a short duration, then the best choice that you can make is leasing these storage systems from a supplier. You just have to pay fixed monthly payments till the period of agreement.
Payment Flexibility:
When you choose to lease the racking system, you don’t have to wait for long. You get the storage equipment immediately and can start using it. You can spread the cost and pay in monthly installments. This can help you making considerable savings.
Flexibility of Term:
Just like payment flexibility, you also get the flexibility of term. This means that you can choose the term for which you want to lease the racking system. You can choose to update the racking system. This means that at the end of term, you can choose to:
As you have other business expenses, which include taking premises on lease, staff, and utilities. The cost and payment of these expenses is spread over months or weeks. Similarly, you can lease a pallet racking system, and spread its expenses over months. This will help you in managing your monthly budget, and finances efficiently, and you won’t have to worry about huge costs of buying a storage equipment at once.
No Initial Investment:
The best part – you do not have to make any initial investment for leasing any racking system.
Attractive Offers:
There are some leasers, who also provide amazing discounts and offers, along with flexible payment options. You do not get this feature when you choose to buy storage racks.
These were some major advantages, which make leasing a pallet racking system more preferable option for many than buying. However, the supplier or manufacturer from whom you lease these warehouse equipment also has a very important role to play. It is always a good idea to consult experts before you actually lease these equipment. One such expert is SPS Ideal Solutions, which has a vast experience in manufacturing and supplying quality pallet racking systems on lease.
FIFO rack management system is an ideal inventory management system for any distribution or warehouse due to the following reasons:
FIFO rack systems are ideal for warehouses that require frequent stock rotation or stock easily perishable goods, or possess a high turnover rate.
FIFO storage applications are designed such that they safeguard any inventory from getting spoiled, and help reduce write-offs due to expirations or damages.
The FIFO rack system helps optimize storage space due to the fast inventory movement. This helps in minimizing the total footprint.
Key Components of FIFO Rack Systems
Rack Structures: Rack structures are the backbone of any FIFO racks system. These structures provide the essential support for storing goods in an organized and accessible manner. Depending on the specific needs of a warehouse or distribution center, there are various types of rack structures to choose from, including selective racks, push-back racks, drive-in racks and pallet flow racks.
Selective racks are designed for easy access to each pallet individually. They are ideal for environments with a wide range of products (high SKU environments) because they allow for quick and selective retrieval of specific items.
Rollers and Conveyors:
In pallet flow systems, rollers are often installed within the rack structure on inclined lanes. The force of gravity allows pallets to move forward automatically. As a result, the oldest stock (first in) is consistently at the front, ensuring it is the first out.
Conveyors can be integrated into the rack system, connecting different parts of the warehouse. They automate the movement of goods, ensuring efficient and accurate product flow. Conveyors are especially beneficial in high-throughput operations where rapid, FIFO-compliant order fulfillment is crucial.
Gravity Flow Systems:
Gravity flow systems are the heart of achieving FIFO in rack systems. These systems rely on the force of gravity to move products from the loading end to the picking end in a sequential manner. The primary components of gravity flow systems are inclined lanes or tracks. These lanes can be equipped with rollers, skatewheel conveyor beds, or similar mechanisms.
The magic of gravity flow systems is that they automatically advance products, so the items loaded first are the first to be picked. This is particularly advantageous in fast-paced operations where maintaining the sequence of products is critical, such as order picking for e-commerce fulfillment.
Picking and Loading Mechanisms:
Picking and loading mechanisms determine how products are safely and efficiently retrieved from the pallet racking system for distribution or production. The choice of mechanism depends on several factors, including the type of products, order volume and warehouse layout.
In manual operations, workers may use forklifts, hand trucks, or other equipment to pick items from the racks. They load the items onto these devices and transport them to their destination. This approach is suitable for businesses with lower order volumes or larger, heavier products.
Types of FIFO Rack Systems
The following are the major types of FIFO racking systems:
Selective pallet racks: Selective pallet racks offer easy access to stored pallets, boxes or cartons without the need to displace another rack. These pallet racks require a large number of aisles, which helps in lowering storage density. The inventory racking systems are ideal for storing food, medicines, and other frequent ready-to-go items.
Gravity flow systems: Gravity flow systems feature incline rollers or wheels on racks. This allows the product to slide from the back loading aisle to the front picking aisle. Here the pallets are loaded from the back of the system, which is slipped to the other end for picking. The next pallet slides into the picking position after the first pallet is unloaded. This inventory system features carton flow and pallet flow, which provides ample volume utilization. Gravity flow systems are ideal for storing materials having expiry dates including drugs, foods, and beverage. These systems can be configured as stand-alone systems or multi-rack modules. These flow systems are ideal for high volume piece-pick or case pick applications, too.
Drive-through racks: Drive through rack features support rails, which are engineered to store boxes or pallets. These support rails are attached to uprights and can be easily accessed by forklifts. Typically, forklifts are raised to the level of support rails, and positioned on a selected storage locations. There are no picking aisles, which means these racks offer a high storage density. No wonder, drive-through racks are used to store bulk quantities of the same product having a longer lifespan, and items requiring an only one-time move.
Thus, various FIFO racking system help warehouse industries to organize their product effectively. If you are confused about the selection of the right FIFO system, you can always contact an industry expert, or a reliable manufacturer in your area.
Below are the five tips, which will help a warehouse owner or workers realize value for storage racks.
Avoid Overloading of Racks
Warehouse racks have twice load bearing capacities than other commercial racks. But it is advised not to overload these racks because they are engineered for static loads, not for lateral loads. Hence, it is important to read the specification label mentioned on the rack for understanding its load bearing capacity. Generally, manufacturers add labels on the racks, which help users to understand dimensions and specifications of the rack.
It is always assumed that weight on the rack is evenly distributed across it. The basic science behind loading the rack is ensuring heavy loads are placed on one side, with the lighter loads on the other side. This ensures an effective storage solution and helps prevent accidents that may occur due to over loading.
Ask for the Replacement Labels
Labels on various warehouse racks such as coils racks or roll dispenser racks are sturdy, and may last long. At times, the labels may be scratched off due to daily abuse. As, these labels are critical because they provide the specification of the rack to the workers. Hence, warehouse owner should take necessary steps to replace scratched labels as soon as they notice them.
Avoid Damaged Racks
Many times, warehouse owners overlook faulty bases, and other minor damages. However, these minor issues aggravate in the long run, and endanger lives of people using these racks. Hence, it is always advisable to conduct timely repairs, as soon as minor defects are noticed. Also, as per the safety guidelines, the racks that are severely damaged must be disposed at the earliest. This will help prevent accidents that may occur due to their collapsing or disintegration.
Don’t Tamper with Rack Components
Any kind of tampering in the form of drilling holes, grinding or cutting through the warehouse racks should be avoided. It is always advisable to approach the manufacturer or expert engineer for any kind of changes to be made. An expert intervention in this matter will ensure long term performance of these racks. Working with racking specialists will help you reduce injuries within the warehouse.
A safe warehouse increases the operational efficiency of any business unit. Are you concerned with your warehouse rack safety? It’s time, you must approach an industrial expert like SPS Ideal Solutions, which provides customized warehouse racks. The company provides high-quality warehouse racks, which help its customers maximize their ROI, and minimize their warehouse woes.
Warehouse Racking Specifications
Warehouse racking specifications play a crucial role in ensuring the safe and efficient operation of any warehouse facility. These specifications provide essential information about the design, capacity, and usage guidelines for each type of racking system installed in the warehouse.
Proper understanding and adherence to warehouse racking specifications are essential for maintaining a safe working environment and preventing accidents. Here are some key aspects to consider:
Load-Bearing Capacity
Warehouse racks are engineered to support specific load capacities, which vary depending on factors such as rack design, materials used, and construction quality.
It’s crucial to adhere to the load-bearing capacity specified by the manufacturer for each rack type to prevent overloading, which can lead to structural failures and accidents.
The load-bearing capacity should be prominently displayed on each rack, typically on a label or placard, to provide clear guidance to warehouse staff.
Rack Dimensions and Layout
Warehouse racking specifications include details about the dimensions and layout of each rack, including height, width, depth, and spacing between shelves.
Adhering to these specifications ensures efficient use of available space in the warehouse while maintaining safe distances between racks to facilitate safe movement of personnel and equipment.
Material Handling Equipment Compatibility
Warehouse racking specifications may also include information about compatibility with specific types of material handling equipment, such as forklifts, pallet jacks, and order pickers.
It’s essential to ensure that the racking system is compatible with the equipment used in the warehouse to prevent damage to both the racks and the equipment, as well as to ensure the safety of operators.
Installation and Assembly Guidelines
Proper installation and assembly of warehouse racks are critical for ensuring their structural integrity and stability.
Warehouse racking specifications may provide detailed instructions and guidelines for the installation process, including recommended anchoring methods, load distribution techniques, and safety precautions.
Maintenance and Inspection Requirements
Warehouse racking specifications may outline maintenance and inspection requirements to ensure the ongoing safety and functionality of the racking system.
Regular inspections should be conducted to identify any signs of damage, wear, or deterioration, and prompt action should be taken to address any issues to prevent accidents.
Frequently Asked Question
What are racking load capacity labels, and why are it is useful?
Racking load capacity labels indicate the maximum weight that a rack may safely sustain. These labels are important for avoiding overloading, which can result in structural failures and worker hazards. To maintain safe storage practices, warehouse personnel should carefully read and follow these labels.
What is the meaning of racking capacity labels, and how should it understood?
Pallet racking capacity labels implies the highest weight that a pallet racking system can securely support. These labels usually provide important information like load-bearing capacities for various rack managements. To avoid accidents and injuries, warehouse staff should carefully interpret these labels and ensure that they do not exceed the prescribed weight limitations.
How can pallet racks be safely used in a warehouse?
Pallet rack safety requires several essential practices, including adhering to load capacity markings, appropriately spacing racks to allow for safe movement of persons and equipment, and performing frequent checks for indicators of damage or wear. Furthermore, staff should be properly trained on safe loading and unloading methods in order to avoid accidents and maintain a safe working environment.
What steps may be made to improve warehouse rack safety?
Warehouse rack safety can be improved by performing frequent inspections for damage, swiftly correcting any concerns, maintaining proper load distribution to minimize overloading, and avoiding illegal alterations to rack components. Warehouse facilities that prioritize safety and adherence to guidelines can reduce the likelihood of accidents and establish a safer working environment for all employees.
Stack racks are a type of material handling equipment that are designed to allow products to be stacked on top of one another in a safe and secure manner. Stacking racks can be very important in reducing product damage during storage and transportation. They are typically made of heavy-duty steel and can be used to store a wide variety of products including boxes, pallets & other heavy items.
The main reason for warehouse operations is getting a product to the consumer without any damage. Thus, products and pallets need to be handled with utmost care so as to deliver goods with the best quality. This is where a stack rack comes into the picture. A stack rack helps in storing products in proper order and avoids disorganization.
Advantages of Stack Racks:
There are several reasons why a stack rack is considered as a great solution for businesses and manufacturers. It is used in warehouses, and by businesses as a reliable storage solution. Let us have a look at some of its advantages:
Increases Warehouse Capacity: The more products you can store, the better. With the help of stack racks, the bin capacity is increased by 66 percent. You can now store more products, which in turn will help increase the return on investment.
Reduces Product Damage: If a business needs to do bulk stacking, then stack racks help in reducing crush damage of products. With the help of stack racks, you can protect your loads during shipping and material handling by stacking several units together. By doing this, the load-on-load contact, which affects your shipped product, can be prevented. These racks have the capability to carry even the most difficult-to-handle items safely without any damage.
Lightweight and Portable Containers: One of the biggest advantages of stack racks is that they are extremely lightweight and portable. Because of this, stackable racks are often pushed together to organize and display irregularly-shaped objects. Transporting of stack racks is much easier than pallet racks. A large amount of broken down racks can be lifted and stacked with a forklift or pallet jack without any difficulty.
More flexible: As far as stacking is concerned, stack racks are flexible! They let you store products in your warehouse compactly. If you need space, then they can be folded flat and stored elsewhere, allowing you to use the free space for other purposes.
Choosing the Right Stack Racks for Your Business
Choosing the right stack racks can help to reduce product damage as they are designed to fit the specific needs of your products and warehouse environment. Here are some factors to consider when choosing the right stacking racks to reduce product damage:
Load Capacity: Stackable racks are designed to hold a certain amount of weight, so it’s important to choose racks with a load capacity that can handle the weight of your products. Overloading racks can cause damage to the products and the racks themselves.
Size and Shape: The size and shape of your products will determine the size and shape of the stacking racks you need. If your products are long and narrow, for example, you may need racks with longer, narrower shelves. If your products are round, you may need racks with circular shelves.
Material: Stack racks can be made from a variety of materials, including steel, aluminum and plastic. Each material has its own benefits and drawbacks, so it’s important to consider the specific needs of your products and warehouse environment when choosing a material.
Mobility: Some stacking racks are designed to be mobile, with wheels or casters that allow them to be easily moved around the warehouse. If you need to frequently move your products between different areas of the warehouse, mobile stack racks may be a good option.
Durability: Stackable racks should be durable enough to withstand the wear & tear of daily use in a warehouse environment. Look for racks that are well-made and can withstand heavy use without bending or breaking.
With the advantages explained above, it is quite clear how stack racks play an important in storing products in an orderly manner. By choosing the right stacking pallet racks that fit the size, weight, and shape of your products, you can prevent damage from shifting during storage and transportation. Thus, for any industry or warehouse owner who wants to improve space saving along with protecting their valuable stock, a stack rack is the best solution.
Folding rack is a special type of rack that allows you to fold it while not in use. These type of racks are especially used when one want to use a space for multiple activities. Folding racks are widely used in several industries for their advantages. Following are a few major advantages of folding racks:
Occupy Less Space: Folding racks require space of an empty wall and a few inches of floor. They are stackable when in use, and can be folded when not in use. This saves a considerable amount of space in a room. However, when they open up into a full-size rack, they are as versatile as a standard floor unit, and are capable of holding just as much weight.
Less Expensive: Folding racks are comparatively less expensive than full racks, and a majority of them can handle the same accessories as that of full racks.
Things to Consider While Buying Folding Rack
While buying a folding rack, one has to take a few considerations into account:
One should pay attention to ceiling height requirements
Check the steel used for manufacturing the rack (dimensions and gauge)
Where is it sourced? US steel or Chinese steel?
Is the size of hardware used as per application requirements?
What is the build quality of the rack?
What kind of finish does the unit have?
It is recommended by experts to go with the racks that are made with US-steel. US-sourced racks have a big list of advantages over their Chinese counterparts, comprising less flaws in the steel, more robust powder coating, laser cut holes and components, and a better overall user experience.
It is never a good idea to compromise on quality and hence, while buying a folding rack you must ensure that it is of the best quality. If you follow the guidelines given above, then you will be able to get yourself a better folding rack, which is durable, and strong.
Following are the three ways in which you can manage your warehouse space effectively, and make the most out of it:
Have Compact Sectional Doors: The doors at a warehouse play a vital role in space utilization. Using a compact sectional door that folds into a compact pile at the top of the doorway can help in space optimization at a warehouse. This door saves a considerable amount of space, which can be used to store more items or equipment.
Optimize Your Racking: You can save some additional space by optimizing the racking system at your warehouse. There are three options, which you can think of:
Tunnel Rack: Use of tunnels racks can help increase the storage space by 5-10%, without consuming the warehouse space. For this, the cross aisles in a warehouse can be converted to racking.
Decked Rack: Usage of decked racks or case flow racks can help increase the storage space in a warehouse by 10%.
Vertical Utilization: You can increase the storage space by optimizing the vertical storage in the warehouse. When you use around 75% of the vertical space, you can say that the warehouse is well-designed for space saving.
Selecting the Right Aisle Width: The width of the aisle used will decide the amount of space saved in a warehouse. You have three options in aisle width as follows:
Wide Aisle: These aisles are used when small product ranges and large order quantities are involved.
Narrow Aisle: A narrow aisle helps increase the storage capacity of a warehouse by 10-15%.
Very Narrow Aisle: Very narrow aisles can save up to 35% of space in a warehouse, thus providing additional space for storage.
Selecting the Right Storage Option: You can make use of certain storage equipment to save space. Following are a few storage equipment options, which provide efficient storage and helps save space:
Suspended Steel Roll Racks: These sturdy steel racks are durable, and can be stacked up to four high. This not only increases the storage capacity, but also saves space.
Round Corner Corrugated Steel Containers: These are containers specially designed for heavy industrial applications. They help store small parts, and increase the storage capacity of a warehouse.
Foldable and Collapsible Steel Containers: As the name suggests, these containers can be folded and collapsed, when not in use, and thus saving a good amount of space.
These were some tips to help you save space efficiently in your warehouse. The racks and containers explained above can help you save a considerable amount of space and provide a good amount of storage facility. These containers can be availed from different manufacturers and providers. SPS Ideal Solutions is an expert manufacturer of these equipment and has over 30 years of experience in the field. SPS provides customized storage containers to meet diverse storage requirements of its clients.
Benefits of Foldable or (aka) Collapsible Steel Containers:
Foldable and collapsible steel containers offer a number of benefits. That is why where are widely used in many industries. The following are some of the key benefits:
Size Options: Foldable or collapsible steel containers can be selected from standard commercial sizes. Custom sizes can be designed and fabricated. The smallest size is compact enough to be used as a shed in a small back garden in the most restricted of spaces.
Easy To Assemble: They are quick and easy to assemble, and the job can be done even with limited time and resources – it’s a two man job with just a screwdriver and socket set! Industrial foldable containers are typically manufactured and shipped ready for the intended end use.
Easy To Dismantle: Foldable or collapsible steel containers are easy to store between uses. Foldable or collapsible steel containers can be dismantled, and easily stored, when not in the use.  The units that are welded for industrial applications are readily dismantled, they can typically be repaired.
Hassle Free Transportation: Unlike traditional non foldable containers, these containers can be moved between sites easily without the need for large crane mounted lorry. This not only does reduce transportation costs, but also makes loading and unloading simple.
Durable Long Lasting: Foldable and collapsible steel containers are very secure, as well as highly flexible. They are made from steel which means they are durable. Typical surface treatment is powder coating or paint.
Organized Parts: A folding or collapsible steel container lends well to keeping components or parts organized for use at the intended point of use. Once emptied the folded unit(s) are shipped back to the point of origin for ‘refilling’ of the needed items and again shipped to the point of use.
Applications of Foldable and Collapsible Steel Containers:
Retail and Commercial Industries: In retail and commercial industries, these containers are used for storing seasonal or excess inventory temporarily. As they are easy to transport, foldable containers are the best choice during renovations, or new store openings.
Construction Companies and Contractors: Due to easy transportability, the foldable containers are most preferred by several contractors while moving from one construction site to the other. It also facilitates quick as well as safe storage of tools onsite.
Government Entities and Municipalities: As the foldable containers offer secure storage, or a variety of hard to ship items. They are also used for storing gear and equipment for armed forces.
Security is equally or in some cases more important that convenience. These Portable Storage Containers offer both security as well as convenience of storing items. For more information, you can always get in touch with our experts at SPS Ideal Solutions.
