Cost Benefits of Employing Shipping Racks

There are numerous ways in which you can save money by investing in shipping racks. Here are a few cost benefits of using shipping racks:

1. Safe Transportation: Transportation of industrial equipment such as coils, and heavy machines requires utmost care to be taken. They are required to be placed properly in the transportation vehicle to avoid any damage. Shipping racks help holding these valuable equipment and machines firmly with the help of a latch and securing them. This avoids any potential mishaps from occurring, thus saving you from a possible monetary loss.
2. Highly Durable and Strong: Shipping racks have a long life. Besides being durable, these racks are strong and have a capability to bear more abuse than other traditional racks. Therefore, they undergo less wear and tear. This saves you from any repairs and saving you a good amount of money.
3. No Need to Buy and Dispose Pallets: This is one of the biggest cost benefit of using shipping racks. Shipping pallets, which are generally made from wood become unusable after few uses, and are discarded. Thus, one has to buy pallets for shipping needs, and then throw them away after they have worn out. There is a considerable loss of money involved in this. When you go with shipping racks you save on this potential loss of money.

All the aforementioned benefits justify that using shipping racks for transporting heavy equipment does save money. There are a number of companies that provide shipping racks, However, SPS Ideal Solutions is among the leading ones. With an extensive experience of more than 30 years, the company has a good reputation in manufacturing high-quality shipping racks.

Various Types of Pallet Damages You Need to Know About

The following are various types of pallet damages you need to know about:

• Severe Column Damage
• Horizontal and Diagonal Strut Damage
• Foot Plate Damage
• Anchor Damage
• Beam Damage or Improper Beam Connectors
• Overloaded Beams
• Overloaded Frames
• Leaning Frames
• Missing Row Spaces
• Broken Components

Consequences of Pallet Damages

The consequences of pallet damage depend on the severity of damage. They can be any of the following:

• Injuries or Death
• High Fines, Insurance Premiums, and Legal Expenses
• Business Loss
• Expensive Replacements and Cleanups

Advantages of Pallet Repair Solutions

Pallet repair solutions are designed and developed by manufacturers or suppliers of industrial pallet racking systems. These repair solutions not only replace or repair damaged components on the pallet racks, but also add extra protection to other components to avoid high damages in the future. Apart from saving money and time, these repair solutions allow you to accrue benefits such as:

• Conformance to Safety Standards: The safety of pallet racks is being rigorously scrutinized by Federal and State agencies, OSHA, and insurance companies. The regular pallet rack inspection, maintenance, and well-timed repairs will help warehouses save on hefty charges levied by these organizations on failing to maintain safety standards.
• Avoiding Loss of Work Time: Many advanced rack repair solutions are designed such that they don’t hamper regular working of the pallets, while performing repairs. This means that you don’t have to unload or reload your racks, which may interrupt your daily activities.
• Expert Intervention is a Time Saver: Most rack repair solutions are managed by skilled professional installers, which means they are aware of industry safety regulations.
• Free Assessments: Many rack repair service providers will give you free no-obligation rack damage assessments, which will help understand what needs to be done.
• Monetary Benefits: By conducting proactive maintenance and repairs, you can save on expenses of costly replacements as well as costs of installing, shipping, and purchasing new items.

Hence, pallet rack repair solutions makes sense over replacements, and can help companies achieve desired success. SPS Ideal Solutions, Inc. designs and builds shipping / transportable racks. Should our racks be damaged we offer complete repair services to maintain safe usage in your system. Transportable racks are stackable, thus becoming their own stacked rack storage system.

What Opportunities Lie Ahead for SPS Ideal Solutions?

As per the ICE USA portal, most ICE USA attendees are serious buyers, and immediate decision makers.

The team is looking forward to make the most of the above information by positioning its bestselling products from its stock featuring:

• The Roll Adaptors
• Coil Racks
• Suspended Steel Roll Racks
• Cradle Pallets
• Industrial Shipping and Storage Racks
• Cradle Roll Racks
• Steel Modular Engine Racks
• Movable Storage Racks
• Folding Shipping Racks

The company is looking forward to exhibit in front of 300 attendees, and planning to build new business relationships. Also, the team will get plethora of opportunities to interact with converting professionals, and see the latest machinery, and advanced technology equipped manufacturing solutions. The team is also excited to attend sessions, which will be presented by experts.

About ICE USA 2017

This is the only event in the US dedicated to the cause of converting of films, paper, nonwovens, as well as other flexible web-based materials. The event attracts industry professionals, such as design and production engineers, managing directors, purchasers, and marketing and sales directors. The participants are mostly from industry verticals such as packaging, automotive, packaging, printing/graphic arts, electronics, machine manufacturing, etc.

SPS Ideal Solutions will be making its presence felt at the booth number 1246 at Orange County Convention Center, North Hall A, Orlando, Florida.

Introduction to OSHA Regulations – OSHA 1910 Standards

The OSHA is a federal agency that regulates safety and health legislation in the US. The following are some important storage rack regulations promoted by OSHA:

• 1910. 176 (b): This regulation deals with the safety of the stored items. It doesn’t address any racking in particular, but discusses safe stacking requirements. It regulates the importance of keeping materials safe, and avoiding their collapse or falling at slightest disturbances. (Read about all the Materials Handling and Storage Regulations by OSHA)
• 1910.159: This regulates the height of storage to fire sprinklers. However, it requires 18- inch clearance to achieve it. (Read about all the Fire Protection Regulations by OSHA)

Introduction to General Duty Clause

However, most racking issues are covered under the General Duty clause of OSHA. It creates awareness among employers to secure lives of their workers by regulating installation, and maintenance instructions. Three racking issues are cited under this type of clause:

• Rack Columns with Insufficient Support: The clause stipulates that rack columns should be supported with column base plates, and anchored to the floor with durable anchor bolts. These bolts should be capable of resisting the load.
• Racks without Load Ratings: This clause mandates employers to mention minimum and maximum permissible loads, and maximum uniform load distribution per level, or maximum total load at each bay.
• Improper Rack Maintenance: Improper rack maintenance leads to damage, and OSHA requires employers to develop an efficient maintenance program. This program should clearly define clearance, alignment, level, and plum, as per the manufacturer’s instructions, and educating employees to identify the damage, and report them.

Key Considerations of OSHA Fall Protection Standard 1910

Fall protection is a critical component of workplace safety, especially in environments where employees work at heights, such as on storage racks or elevated platforms. OSHA’s Fall Protection Standard under 1910.28 outlines the requirements for protecting employees from fall hazards in general industry workplaces. Compliance with this standard is essential to prevent serious injuries or fatalities.

Here are the key considerations of OSHA Fall Protection Standard 1910:

Height Thresholds for Fall Protection: OSHA mandates that fall protection must be provided at elevations of 4 feet in general industry workplaces, 5 feet in shipyards, 6 feet in the construction industry, and 8 feet in longshoring operations. This means that if employees are working at or above these heights, appropriate fall protection measures must be in place.

Guardrail Systems: One of the primary methods of fall protection is the use of guardrail systems. These must be installed along any open sides or edges where there is a risk of falling. Guardrails must be capable of withstanding a force of at least 200 pounds, applied within 2 inches of the top edge in any outward or downward direction.

Safety Nets and Personal Fall Arrest Systems (PFAS): Where guardrails are not feasible, employers can use safety nets or personal fall arrest systems (PFAS). Safety nets should be installed as close as possible beneath the walking/working surface but not more than 30 feet below it. PFAS, which includes harnesses, lanyards, and anchor points, must be properly maintained and inspected before each use.

Ladder Safety: When ladders are used for accessing or working on elevated storage racks, they must be used correctly to prevent falls. Fixed ladders over 24 feet must be equipped with ladder safety or personal fall arrest systems. Portable ladders must be stable and positioned on a firm surface.

Training and Education: Employees working at heights must be trained on the proper use of fall protection equipment, recognizing fall hazards, and the procedures to follow in case of a fall. This training should be refreshed periodically and whenever there are changes to the workplace or the type of fall protection equipment used.

Inspection and Maintenance: Regular inspection and maintenance of fall protection equipment are crucial to ensure its effectiveness. Employers must establish a routine inspection schedule and replace any damaged or worn-out components immediately.

Documentation and Compliance: Employers must keep detailed records of fall protection measures, including training sessions, inspections, and any incidents of falls or near misses. This documentation is not only vital for OSHA compliance but also helps in identifying areas where fall protection strategies can be improved.

Tips for Building OSHA Friendly Storage Racks

If you are a business, which is concerned about the welfare of your employees, the following rack safety checklist will help you meet your purpose, and keep OSHA away:

• When buying racks ensure they are equipped with features that assure protection and durability.
• Ensure the floors and walls supporting these racks have good structure integrity.
• Install racks as per the manufacturer’s instructions.
• The racks should be built up such that there is adequate clearing space between pallets and frames, between pallets and underside of beams, pallet overhang, forklift operations, and have easy access to the door.
• The base plate should provide sufficient anchorage and should be strong enough to support the column or profile placed on it.

Once, the above-mentioned steps are followed, you need to ensure the following:

• Easy Availability of Detailed Layout Drawings: This will help them report any misalignment at an early stage.
• The Frequency of Inspections Should Increase: Experienced personnel should visually inspect the storage racks daily. All connections should be checked and inspected to ensure they are free from any sort of damage.
• Structural Damages Should be Rectified in the Initial Stage: The racks should be free from any sort of structural damage. Any small damages should be immediately rectified to avoid large build up and collapse. The damages can be severe or partial. If any part is identified as unsafe, the part must be tagged or marked. All loads in this area should be removed from the rack.

Any minor damage should be rectified immediately. For major damages, it is always better to approach a certified engineer.

The first step towards an OSHA safety rack storage is buying a storage rack that meets OSHA standards. You can consider SPS Ideal solutions for the purpose. The company provides various OSHA friendly industrial storage solutions.

Frequently Asked Questions

What is OSHA 1910 and how does it relate to workplace safety?

OSHA 1910 is a comprehensive set of regulations under the Occupational Safety and Health Administration (OSHA) that covers a wide range of workplace safety standards. These standards are designed to protect workers in general industry settings, ensuring safe practices across various operations. The OSHA 1910 standards address topics like electrical safety, hazard communication, and machinery operation, providing specific guidelines to minimize workplace injuries and hazards.

What are the requirements of the OSHA fall protection standard 1910?

The OSHA fall protection standard 1910 outlines the necessary measures to prevent falls in general industry workplaces. According to this standard, employers must provide fall protection systems, such as guardrails, safety nets, or personal fall arrest systems, when workers are exposed to heights of 4 feet or more. The standard also requires employers to train workers on how to recognize fall hazards and properly use fall protection equipment to ensure compliance with OSHA 1910.

How do OSHA 1910 standards apply to electrical safety in the workplace?

OSHA 1910 standards include specific guidelines for electrical safety, particularly under OSHA 1910.269, which covers the safety requirements for electric power generation, transmission, and distribution. These standards mandate safe work practices, the use of personal protective equipment (PPE), and thorough training for workers handling electrical equipment. Employers must also ensure that electrical installations and maintenance meet the safety criteria set by OSHA 1910 to prevent electrical hazards.

Why is compliance with OSHA 1910 standards important for businesses?

Compliance with OSHA 1910 standards is crucial for businesses as it ensures the safety and well-being of employees, reduces the risk of workplace accidents, and helps avoid costly fines and legal issues. These standards cover a wide array of safety protocols, from chemical handling to fall protection, making them essential for maintaining a safe work environment. Adhering to OSHA 1910 not only protects workers but also enhances overall workplace productivity and reputation.

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Various Types of Custom Metal Fabrication Services

The nature of custom fabrication varies among service providers. Whether you require complete assistance on metal fabrication or support in a particular area, you can approach a service provider. Generally, a need-oriented metal fabrication project involves the following:

• Design: This refers to the primary analysis of the requirements, and conceptualization to create exact products that match the specifications.
• Build: This step comes after design and conceptualization. The manufacturer employs various techniques to develop the desired product.
• Secondary Fabrication: This indicates any special finishing or assembly done to improve the product quality after the fabrication.

Introduction to Custom Design Services

Manufacturing a metal product with specific dimensions and required features is not an easy task. It requires extensive design and planning. Improper planning may affect the quality and purpose of the product. For ideal results, a manufacturer always performs custom design techniques, including:

• Conceptualizing: In this step, the manufacturer finalizes how the product will look when completed. The appearance, features, strength, and versatility is decided during the conceptualization phase. It will help a manufacturer plan his activities to shape the metal sheet into the component that the client requires.
• Visualization: After the initial conceptualization, fabricators use Computer Aided Designs (CAD) to create 2-D and 3-D representations of the products. This phase helps them understand the final look of the product, as well as identify the structural inefficiencies before production.
• Tool Designing: Many custom metal fabrication services provide tool design assistance.

There is a popular misconception that custom fabrication is a purely automated process. However, after reading the above steps, you will get an idea that metal fabrication is an elaborate process, and involves various complicated procedures.

Understanding Custom Metal Fabrication Methods

A typical custom metal fabrication is a combination of many of the methods given below:

• Shearing: This is a basic cutting method. Large metal sheets are cut into desired-sized sheets depending on the requirement.
• Stamping: This method is performed when the metal sheets are required to be stretched and shaped into a 3D object. Popular examples include pots, gears, or cans.
• Bending: As the name suggests, this step is performed to bend a metal sheet at a desired angle. This is performed using a press brake.
• Drawing: Here, molten metal is converted into a die by employing strong tensile forces.
• Milling: A milling machine is used to cut non-circular holes in a metal sheet. Milling is done to reduce the weight of the metal sheet or to improve its finish.
• Punching: The metal sheets are punched using uniquely shaped turrets for creating decorative patterns on them.
• Welding: This is a common fabrication method. The welding is performed to fuse metal sheets. Special welding machines are used for this purpose, and they use a combination of pressure and heat.
• Drilling: This is performed to drill circular holes in the metal sheet.
• Casting: In this method, a hot liquid metal is introduced into a mold, and then allowed to cool, and harden.
• Turning: The metal sheet is axially rotated, while a cutting tool is used to shape it.
• Forging: This refers to the compressive force applied to shape the metal.

The choice of the right fabrication method will depend on the client’s specifications, part geometry, the metal involved, and the intended product purpose.

Metal Fabrication Materials

Custom fabrication can be performed on metals such as brass, aluminum, gold, copper, nickel, silver, tin, magnesium, and various steel grades.

Secondary Metal Fabrication Methods

Some customized metal products produced from the above-mentioned methods may require secondary finishing to achieve their desired profile. Some of the secondary metal fabrication services include riveting, adhesive bonding, sawing, screwing, and more.

If you require custom-fabricated metal products, consider a reliable service provider. To know more about our custom metal fabrication services, or its benefits for your metal products, email us at info@spsidealsolutions.com.

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Understanding Corrosion Prevention Packaging and its Technologies

Also known as preservation systems, corrosion or rust prevention packaging is designed to create protective barriers around industrial equipment. This is done to protect them from any kind of corrosive elements. Corrosion prevention and packaging is designed using two types of technologies. These are:

• Vapor Corrosion Inhibitors (VCI): This technology comprises a combination of anti-corrosion inhibitors with polyolefin base, and Low-density Polyethylene (LDPE) resins. The VC inhibitors are in pellet form, which allows them to be combined with the resin easily to create a protective covering of various sizes. The packaging emits a vapor that sticks to the metal surface of the equipment, creating a protective layer.
• Vapor phase Corrosion Inhibitors (VpCI): A second corrosion prevention technology, VpCI creates a molecular, chemically adsorbed layer around components and products. The advantage of this technology is, it provides complete coverage, and can protect cavities, surfaces, and crevices. The packaging is also self-replenishing and can provide protection up to 24 months, even when opened and closed repeatedly.

Benefits of these Equipment Preservation Systems

Corrosion prevention and packaging technologies can provide a variety of benefits to industrial and commercial equipment and vehicles.

• The application requires the metal surfaces to be clean to allow the VpCI molecules to become ‘attached’ to the metal.
• The VpCI molecules replace the water vapor molecules on the metal surfaces.
• The packaging requires minimal labor and time for installation, which results in immense savings.
• The need for using any type of desiccant can be eliminated.
• The packaging is completely recyclable. Hence, costs related to hazardous waste disposal is eliminated.
• One packaging can be used to protect ferrous and non-ferrous metals, as well as equipment with multiple metals.
• The packaging is safe for the user as well as the environment.

Types of VCI/VpCI Corrosion Prevention Products

These two technologies can be used to create a variety corrosion prevention products, including:

• Poly Bags
• Poly Sheets
• Poly Liners
• Shrink Film
• Poly Covers
• Poly Tubing
• Shrink Bags
• Shrink Tubing

The various benefits and product versatility makes VCI and VpCI technologies ideal corrosion prevention solutions for applications in industries such as oil and gas, automotive, shipping, and aerospace.

Four Steps to Select a New Warehouse Racking System

Here is our top 4 checklist to help you select the right racking for your warehouse.

The above-mentioned considerations will simplify the rack selection for your warehouse. When selecting a supplier for the racking system, ensure they have relevant experience and expertise to deliver easy-to-use, and durable warehouse racking solutions.

Right from material sourcing, designing, manufacturing, to recycling, SPS’ products ensure sustainability. Through the entire product lifecycle, we ensure minimum carbon footprint be it design, usage, or disposal. All process improvements that help in providing sustainable packaging to clients are listed below in detail.

Methods & Processes that Support Sustainability
At SPS, we employ the following processes to provide our clients with sustainable packaging:

1. Responsible Material Sourcing
   All of our steel is purchased from sources within the US. All material used is tracked to ensure quality and effective issue resolution , should any problems occur.
2. Effective Design
   • Our Solid Works CAD program ensures that our designs are using the best combination of steel metal and design elements. As a result, the maximum life of the design and with the minimum life of steel tubing and formed components is taken into consideration. A design is created, which integrates this information delivering a far superior long-lasting product.
   • We have designed shipping racks with easily configurable support designs. Hence, when needs evolve, the design can be changed to match future product designs. This process can be completed at the client location itself.
3. Energy Efficient Manufacturing Processes
   Manufacturing procedures for our steel shipping racks comprise the best methods for welding:
   1. Effective energy usage is a primary control at our facilities
   2. On site production of O2 (oxygen) helps in the following ways:
      • Reduces cost of operation
      • Reduces the need for tanker truck delivery
      • Saves fuel, reduces highway damage
   3. Work centers are set up with CAD-cut component fixtures for quick assembly. It also helps in positioning of weld placement and ensuring proper penetration.
   4. Robotic welding centers are set up for safe component placement.
   5. Lasers are updated and replaced to maximize energy savings and time required to cut components from flat stock.
   6. Flat steel storage racks are custom built to provide effective and efficient unloading from flatbed trucks. Each gauge and size is stored on removable rack shelves, which are moved to the appropriate laser cut center. This helps in reducing time and increasing accuracy.
4. Reuse & Recycling
   We use steel to fabricate our shipping and storage racks, as opposed to the traditional option of wood. This ensures longer product life, which helps in reducing waste. This makes the final product more sustainable. Sourcing steel also does not threaten the environment unlike wood. Steel products can be reused and recycled, making them sustainable.

We believe it is our duty to incorporate methods focused on reducing stress on the environment. These methods should be part of our daily lives. SPS Ideal Solutions provides sustainable packaging to help our clients reduce the negative impact on the environment. The entire life cycle of a product developed at SPS has been designed in accordance with the principles of sustainable packaging.

Why Movable Storage Racks are good for Your Business?

The following seven reasons will explain how folding racks make a convenient storage option.

• Versatility: Most shipping racks are made from materials such as steel or aluminum, which makes them durable and weather-resistant. Folding racks can be used for temporary storage, material handling, or transporting goods. Portable storage racks are available in a variety of sizes, thereby making them perfect for a variety of industries.
• Buy Extra Storage Space: Storage racks allow business owners to buy extra storage space without overspending. They can use them for storing their tools, equipment, or any other material. There is no need to rent a shed, when they can buy weatherproof storage racks and accommodate them in a small storage area. It will definitely cut down their carbon footprint and maximize business efficiency.
• Easy Storage after Use: Most empty movable storage racks can be easily stacked above each other, when not in the use. These racks can be used to manage products that may cover big area in the warehouse. In short, these movable racks will help double up the storage capacity of the warehouse.
• Secured Storage: Most movable shipping racks feature integrated locks to secure items while shipping. This means business owners can stay assured that their items will not get damaged during shipping.
• Easy to Clean: Unlike mini storage units or traditional storage containers, folding storage racks are easy to clean after use. Made of durable materials, these storage solutions allow rigorous daily cleaning, too.
• Cost Effective: Compared to traditional storage units, foldable shipping racks can cut down storage costs by 30 – 50%.
• Easy Loading and Unloading: Most shipping racks are compatible with pallet jacks, walkie stackers, and fork trucks, which makes loading and unloading easier. This will allow business owners to save on labor and handling time.

No doubt, movable storage racks or movable shipping racks will easily become an asset to any company dealing with storage issues.

Maximizing Your Warehouse Space

Apart from opting for the right type of rack, there are other ways to maximize your warehouse space efficiently and safely:

• Stack items in a way that they are always in the same order. This will allow you to create an order for easy placement and retrieval. It will help your employees to implement a repeatable process for finding items, which will enhance your workplace efficiency.

• Keep your warehouse space clean and free of any unneeded items. By keeping your workplace clutter-free, you can maximize the available area, and greatly improve the flow and efficiency of inventory movement.

• Allot designated areas for placing specific items. By doing so you can make the most out of your available area. A metric used to measure workspace efficiency is termed as inventory turns. Higher number of inventory turns, means that you are making efficient use of your inventory space.

• Think carefully before storing an item at your warehouse. Items that don’t require local storage should be removed. This will significantly improve the variety and number of items you can fit into the given space. Also, it will increase your efficiency, and help avoid unnecessary warehouse expansion.

Knowing your available warehouse space, and using it sensibly is the key to efficient and safe warehouse operations. For expert guidance, you can consult experienced storage rack manufacturers. They can provide you the right products and information for maximizing your warehouse space.

• Primarily, the containers and packaging materials were not suitable for the task as goods were often damaged.
• Additionally, and most importantly, loads of waste was created as the containers, and packaging materials were discarded after the delivery and unpacking of parts at the assembly plant.

This led to the development of custom steel shipping racks that provide solutions to the problems listed above.

Convenient Custom Steel Shipping Racks for Moving Sensitive Products

Custom steel shipping racks take care of the dire problems associated with shipping of fragile parts. These racks securely protect the parts from potential damage and can be covered easily and concisely.

These shipping racks and containers are specifically designed with sides that can fold down. Hence, they can be easily folded down flat when empty. Most custom steel shipping racks are designed in a way that 3 flattened racks shall take up the space usually occupied by 1 full rack. This allows users to densely stack empty racks for a quicker and cheaper return trip.

Applications of Custom Steel Shipping Racks

These racks are ideally used by the automotive industry for storing and shipping various kinds of critical parts such as:

• Grilles
• Bumpers
• Interior trim
• Painted parts
• Vehicle hoods
• Electrical parts
• Exterior mirrors
• Cooling modules
• Instrument panels
• Glass components
• Metal components
• Windows and doors
• Fiberglass components
• Engines and engine parts
• Headlight eyebrows for cars

If you have any applications that can be solved or improved with custom-made shipping racks, contact a manufacturer today.

Types of Warehouse Racking Systems

The list of racks given below are the most popular types chosen by warehousing facilities.

• Pallet Racks: This is the most common rack used in warehouses. These racks consist of bays with multiple shelves or levels. The advantage of this system is that it can be designed as Last In First Out (LIFO) or First In First Out (FIFO) The user has accessibility to all pallets. Also they are not extremely expensive.


• Cantilever Racks: These systems are designed to store heavy weight items or materials, such as lumber, piping, or tubing. The design also allows the use of forklifts to store and remove heavy items, which cannot be removed by hand. However, cantilever racks are not efficient in terms of space usage.


• Sheet Metal Racks: Warehouses that specialize in bulk storage use sheet metal racks. They are cost-effective in terms of investment, and they are ideal for storing multiple items similar to pallets. They are perfect when it comes to low roofing warehouses. However, sheet metal racks are not optimized for space, and there is a possibility of the pallets collapsing.


• Carton Flow Racks: This rack comprises shelves that move on a bed of rollers. The roller wheel tracks are designed at an angle. So, when the time comes for a product to be removed from the rack, gravity can be used to pass the carton from one rack to another. These racks are ideal for inventory management. Their designs also help in increasing employee productivity. However, carton flow racks are designed only as FIFO systems, and are inappropriate for warehouses with LIFO requirements.

These are the primary types of warehouse storage rack systems. Meet with a rack manufacturer and enquire about these systems. Find out more about the prices, after sales services, etc. Combining this information will help you find the right storage rack for your facility.

They can also be customized according to the specifics of the products being conveyed.

In addition to helping you move merchandise safely, shipping racks also provide you with substantial cost savings in three ways. Would you like to know how? The answer is right here!

Shipping Racks Will Save you Money!

You can achieve substantial cost savings by investing on shipping racks.

• Labor Cost Savings – Shipping racks are manufactured for easy handling. They can be designed with sides that can fold down and with several other innovative features. All these contribute to easy loading and unloading of light to heavy items. This in turn reduces the numbers of workers required for loading and unloading activities. This results in substantial labor cost savings.
• Product Damage Cost Savings- As mentioned earlier in this post, shipping racks are exclusively designed for the safe conveyance of products. They will hold your products securely throughout the shipping distance. Hence, you don’t need to spend additional expenses on rectifying the damage.
• Packaging Cost Savings – By investing on shipping racks, you can refrain from investing on expensive packaging materials. Shipping racks are intelligently designed to provide adequate protection to the products.

As you can see, the benefits are both in terms of complete product protection and substantial cost savings. With one-time investment, you can own a superb racking solution that can convey vehicle parts and accessories, mirrors, glass items, exhaust systems, catalytic converters, among several others.

Invest on the right shipping racks that meet your product handling and conveying needs. Make an informed purchase as there are several options available in the market. You can also get them done in preferred specific to best meet your application requirements. Partner with a leading manufacturer who can fulfil your demands by all means!

One solution that can accommodate all the above requirements is fabric roll storage systems. Within these, one system that has caught the attention of textile clients is the cradle roll pallet.

Analyzing Cradle Roll Pallets

Cradle roll pallets are designed to provide effective storage and handling of large sized rolled materials. They eliminate general storage systems where rolls are stored on top of one another. The following points demonstrate how this system can support textile organizations.

• Design: The design of the pallet is similar to a saddle. There are rails on the four corners of the pallet, which ensures that the roll is stored carefully. The pallet’s design also consists of rectangular openings at the bottom. This allows forklifts to carry and transport the rack easily.

• Construction: Cradle roll pallets can be constructed out of three materials – steel, aluminum, and plastic. These materials provide advantages of immense strength, durability, and corrosion resistance. For textile purposes, the contact surface of the pallet can be designed with rubber or foam cushions to support the rolls during storage and transportation.

• Preventing Damage: Many pallets have sharp edges, which can damage the fabrics during storage or transport. To eliminate this, cradle pallets are designed with rolled edged rails. This eliminates the sharp edges, and ensures safe storage and handling.

Additional Benefits

Besides the advantages mentioned above, there are a few other benefits that textile manufacturers can receive by using cradle roll pallets.

• It reduces the amount of used floor space
• The rolls are easy to use, and can store long fabric rolls.
• The rolls can be easily loaded onto the pallet. This saves time and prevents any injuries to workers.

Textile roll storage has to be completed without damaging the roll materials. As a fabric roll storage system, cradle pallets can ensure that textile materials are in the best condition for manufacturing.

Related Posts: 

• How to Store Unused Racks and Pallets?
• How Racks Contribute in Warehouse Organization?
• How to Choose the Right Pallet for Your Industry?
• Optimize the Warehouse Space and Efficiency Using the Right Pallet Racks

List of Manufacturing Materials

Materials are divided into two sections – primary and secondary. The primary materials are the ones used to manufacture the rack itself. The secondary materials are used for smaller components like wire mesh or locking mechanisms.

Primary Materials:

• Stainless Steel: Generally, types 301, 304, and 316 stainless steel can be used to manufacture the racks. Common benefits of all these types include weldability, machinability, formability, and corrosion and chemical resistance. The use of any of these alloys makes the rack impervious to manmade and environmental contaminants. Thus, the racks provide safety for any type of cargo, be it plastic components, pulp and paper, automobiles, or manufacturing parts.

• Medium Carbon Steel: AISI 1040 Steel has a good balance of ductility with strength for good wear resistance. Economically a good choice allowing for designs to be simple, good weldability, with many options for material shapes and gauges of material.

• Aluminum: This metal is easily available commercially. It is known for its lightweight, and immense strength. It also possesses high levels of corrosion resistance and electrical conductivity. It can also be easily welded and machined to create strong folding shipping racks with excellent surface finishes.

Secondary Materials:

• Corrugated Steel: This metal is known for its low cost, and outstanding strength to weight ratio. It is also known for a high level of corrosion resistance. For these reasons, corrugated steel is used for decking or side materials.

• Wire Mesh: Wire mesh helps to save weight when compared to normal steel alloys. They are produced in exact dimensions with welding machines. They present a homogenous distribution of tensile strength. The monetary savings are increased by 10 to 20% when using wire mesh.

Surface Finishes

The standard choice for surface finishes of folding shipping racks is powder coating. As a surface finish, powder coats do not contain any solvents. Hence, they are known to be environment friendly and pollution free. Waste is minimal because the powder coating is bonding onto the metal via electrolytic process. Disposing of the coating that does not bond is easy. Powder coating also allows the manufacturer to coat the racks in different colors.

Having a knowledge of the various materials used in manufacturing folding shipping racks can be advantageous to prospective customers. When it comes to custom folding shipping racks, the customer can choose the metal and design that will meet his needs.

The goal of this blog is to throw some light on the possible damages that may hit your engine racks.

Possible Damages

Your engine racks may collapse if it is exposed to any of the following damages.

• Anchor Damage– Missing, broken, or loose anchors will affect the performance and efficacy of engine racks. The damage must be detected at the earliest stage to prevent unanticipated incidents.
• Column Damage – Damage under and above beam level, behind beam connector, ripped column, and outrigger damage are common when it comes to engine racks.
• Strut Damage – Over years of usage without proper maintenance, your engine racks may show signs leading to failure, such as broken diagonal welds, missing braces, braces with rips, tears or deflection. Roll formed horizontal strut damage, roll formed closed tube horizontal strut damage, etc. are some of the possible damage that affect the efficacy of your engine racks.
• Beam Damage– Loose, damaged or missing fasteners, and rusting of beams are common problems affecting the operational excellence of engine racks.

Other than the aforementioned damages, the below listed are common factors that affect the durability and performance of engine racks.

• Missing or damaged component
• Damaged Footplate
• Broken/ torn components
• Corroded beam connectors, fasteners, and frames

Don’t Wait Until it is Too Late

Daily use, neglect, and careless storage adversely affect engine racks, leading to aforementioned damages. Due to a busy schedule, you may overlook the need of safeguarding these storage racks. However, the extent of the catastrophe in case of a collapse, is beyond imagination.

Hence, it is recommended to check the entire assembly from time to time. Ensure that every part is checked and inspected for corrosion, missing or damaged parts.

In case the parts are found faulty, provide appropriate repairs. If the damage is beyond repair, get it replaced immediately. This helps you ward off unanticipated collapse, which may lead to severe injury, loss of life and damage to property.

Damaged racks can be repaired by SPS Ideal Solutions, Inc.

Reasons to Opt For Custom Shelving and Storage Racks

Following are some of the benefits of installing custom shelves and storage racks in your warehouse.

Maximize Your Warehouse Space: When it comes to warehouse storage, you will need a shelving system that will help you effectively utilize the available space. The foremost benefit of installing custom shelving and storage racks is that it will help you maximize the warehouse space. On various occasions, you will require more space. And this is where custom built folding steel shipping racks are a benefit. It will help you make the most of your warehouse space.

Custom Folding Shipping Racks Keep Your Warehouse Organized: With folding shipping racks, the ends fold flat on the rack base, these empty racks are easily stacked. Folded shipping racks allow for the maximum vertical space usage. The racks have stacking pins or tubes that engage on the corners for safety and efficiency. The folding racks improve the floor space usage, because the footprint for the racks remains the same but the vertical usage changes with the demand. When the folded shipping racks are loaded with materials they are easily stacked and configured on the floor space for maximum utilization. Unlike a rigid fixed warehouse racking system, the folding shipping racks adjust and move within the warehouse floor layout. This keeps the warehouse or production space flexible to meet the changes in need. Hence, you will have a space for all items being stored, which will create a stress free, easy to manage environment in the warehouse.

Uniformity and Safety: By using custom shelving and storage racks you can ensure that each unit has uniformity. Moreover, you can be certain that it complies with the guidelines proposed for the safety of the staff working in your warehouse.

Flexibility: The best part of folding storage racks is that they can be altered whenever needed. So, if you need more storage space for certain items, you can simply create it by expanding the inventory of shipping racks rather than spending on altering the warehouse facilities.

Affordability:Expandable custom folding shipping racks offer an extremely cost effective way of modifying warehouse storage space. Hence, you can easily expand your warehouse space whenever needed without having to spend on a new storage system.

Modern storage solution providers use advanced techniques such as laser systems, CAD software, CNC machines, automated welding, etc., to create customized warehouse shelving and storage racks.

Hence, custom shelving and storage racks can be created for your business within a very short time at affordable costs.

The Many Benefits of Using the Econo Roll Raptor’

The Econo Roll Raptor’ offers the following beneficial features:

1. The Return Crate

A return crate is used in conjunction with the Econo Roll Raptor’ to allow for improved handling of Econo Raptor’s end panels. The ‘Return Crate’ allows end panels to be stored vertically at an angle allowing for ergonomic operation. Each panel is held individually. A space of 0.5″│ is maintained between each panel, which frees up space allowing the user to handle the rolls easily. With these additional features, the user does not need to bend repetitively. Hence, injuries caused by repetitive bending are avoided. This helps improve employee health, and as an extension his/ her productivity.

2. Interlocking Tabs

When stacking empty industrial roll pallets, they need to be secured from the outside to ensure their stability. Straps or stretch wraps are used to accomplish this. SPS Ideal Solutions has developed an interlocking tab, which is integrated with Econo Roll Raptors’ pallet to ensure stability. These interlocking tabs are welded onto the top deck corners of the Econo Roll Raptor’ pallets. The stacked pallets form a neat, secure unit ready for shipping.

3. The No-Wood Design
   

SPS Ideal Solutions does not use a single part made of wood in any of their racks. This minor change has had major consequences. For example, the structural integrity of this rack is much higher than that of racks with wooden parts. The cost of leasing/ buying SPS- racks compared to leasing/ buying of wooden racks is much lower. Other than the lower upfront cost, SPS- steel racks are much easier to operate and maintain. Costs associated with operation, maintenance, and replacement of wooden racks are much higher as well. This has led to the wide popularity of all of SPS- racks especially the Econo Roll Raptor.

The Econo Roll Raptor along with the several beneficial features has helped people on an individual as well an organizational level to overcome loss of effort and cost. This product has been intelligently designed keeping in mind the needs of individuals, related machinery, and organizations at every step of the material handling process. The constant popularity of all other SPS Ideal Solutions- products is surpassed only by the fame and quick adoption of Econo Roll Raptor.

Why Corrosion Prevention Packaging?

For corrosion control, several methods are employed like usage of specialized packaging, application of liquids and gels, coating of aluminum etc. Not all of these methods are feasible for applications.

For some products, a coating of aluminum could ruin the functioning and aesthetics of the product, as seen in guns. In other cases, the application as a whole may not be compatible with the process. The simplest and easiest way to control corrosion is to use specialized corrosion prevention packaging.

This packaging keeps the metal surface from getting corroded. This is possible because it forms a protective later over the metal surfaces and not allowing contact with moisture present in the air.

How Corrosion Affects Equipment – Why Opt for Corrosion Prevention Packaging ?

Corrosion can cause the following problems:

1. Corrosion causes the basic structure of the metal to break down. This makes the product unreliable.
2. Down time associated with part failure due to corrosion leads to losses.
3. Corrosion can cause damage to human life as well as other machinery.
4. If used in food, water, beverages, and drug related organizations, it can cause contamination of related products. Organizations belonging to these industries should be extremely careful when manufacturing or packaging equipment is being used.

Corrosion can occur when equipment is being used or in storage. Hence, it is important to protect your metallic surfaces with the right corrosion control packaging. This will allow you to increase the life of your product. Recovering the cost of your product, even when it is in storage is of paramount importance. You should not lose out on the investment you have made when the equipment is being stored for long periods.

Using corrosion prevention packaging is one of the most straightforward ways to prevent corrosion. It does not involve using of specialized equipment or processes. Once purchased, all you need to do is cover up your equipment with this packaging and save it from getting corroded. It is one of the simplest ways of increasing the service life of a product.

Advantages of Using Coil Racks

Using coil racks offers the following advantages:

1. Overall Safety

When using steel coil racks, the safety offered to the products as well as to the users is immense. These racks are equipped with several safety features. For example, a latch has been installed that keeps the products in place. The coils are held in place individually as well. When handling or transporting the coils, the users are safe. The wear and tear of the equipment used to handle these products is also minimal.

2. Safe Transportation

When transporting industrial coils, safety is of the highest importance. The coils need to be securely placed within the racks in order to avoid any mishap during transportation. The placement of the coils will also ensure safety of the people and machines used to transfer the coils from the flatbed other automobile to the warehouse.

3. Optimal Flexibility

Since the rack has been designed to fit coils, the ergonomics ensure that more coils are fit easily in a smaller space. Steel coil racks offer maximum flexibility in terms of the product being transported and the many capabilities of the racks. Steel coil racks can be integrated with several features that are not possible when using wooden racks. If your product or needs are unique, you can consider getting customized coil racks. These racks will be designed in accordance with your product.

4. Long Service Life

Steel coil racks have a longer life. They last longer than wooden racks and function better. Steel will also not wear easily. They can take more abuse as compared to their wooden counterparts. When the best quality materials are sourced, the final product will last longer. Using such products ensures maximum reliability. This is extremely important since these coil racks are handling important products. Dependability of these products is extremely important.

Coil storage racks are used by most organizations for safe and efficient transportation of coils. The advantages of using these racks are limitless. They are used in several industries such as extrusion film manufacturing, steel coils, titanium coils, printed materials, paper laminated or film lamination’s. The benefits of surface protection and ease of handling apply to many industries.